Most improvement initiatives begin with a Value Stream mapping exercise. The value stream map takes into consideration one aspect or product of the operation and analyzes the effect of waste. With a single product with no variations that flows sequentially, a static value stream is adequate. But, when analyzing multiple product interactions, non sequential flows, and the interaction among multiple value streams, the static environment fails. Moreover, static streams do not take into consideration fluctuations in demand, workforce, and other dynamic operational constraints. This patented technology is the first of its kind on the market today.

Molded Fiber Glass had a modest beginning in 1948 in Ashtabula, Ohio, near the shores of Lake Erie. Robert S. Morrison, our founder, and a handful of dedicated men and women worked diligently together to mass-produce the first commercial products using polyester resins and fiberglass reinforcements. The watershed event in the composites industry took place in 1953. MFG was chosen to produce all FRP parts for the Corvette. This led to the FRP boats, which MFG commercialized in 1955. Since those early days, MFG has grown substantially, sometimes with great difficulty.
 

Using Simcad Pro Warehouse Simulation Software, companies proactively optimize their distribution centers by improving picking, receiving, slotting, put away and replenishment. Moreover, by optimizing picking schedules, man power and equipment optimization can be achieved.

Warehouse simulation can also help in analyzing the impact of future growth on the warehouse and help in identifying potential capacity constraints. What-if analysis can be used to determine potential impact of new flows and equipment on the operation.

With rising costs in manufacturing, it is important to make every effort to reduce bottlenecks, improve efficiency and utilize resources fully. Simcad Pro is a sophisticated dynamic simulation engine that can be utilized to improve the overall efficiency of an assembly line. Users of Simcad Pro have experienced increased efficiency, effectiveness and accuracy within their assembly lines, meaning increased profits. Additionally, staff allocation and shifts can be better forecast and analyzed, reducing the overall cost of the operation while increasing utilization of available resources.